Tag Archives: food processing

New Product – a retort indicator for Steam Air retorts!

Air CheckFinally, after much effort, research, testing and refining, we’ve got an indicator that works in a steam air environment. If you use Lagarde retorts for canning processes, including sterilization processing of jars pouches, packs and other containers, there is a possibility that this retort tag will be for you. It’s called the Air Check and it allows food processors to record each process much more effectively.

It’s like a Retort Check in that it looks the same, changes colour in the same way but will also react in a process that includes air in the retort. This indicator tag will give you a much clearer indication of appropriate heat processing that any other indicator on the market, a permanent record of batch processing that you can keep, unlike the regular autoclave tape so often used in canning plants around the world.

The tag allows canning plant operators to record the batch number,  basket number and retort number, all on a strong, resilient card carrying the intelligent ink that will change colour in the process.

The Air Check is exclusive to Temperature Indicators and available from our website here.

Temperature Indicators supplies visual indicator labels and tags to industry all over the world. Visit our website to learn more about our great range of indicators and test kits. We also carry water test kits, medical sterilization indicators and a huge range of industrial and domestic thermometer warning labels.

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How It Works: Irreversible Temperature Indicator Labels

Image of 8 level irreversible temperature indicator strips

8 Level Indicators

Each temperature indicator label contains many component parts, all working together to give an accurate colour change when a temperature is reached.

The key component at the core of the label is a number of active layers – and remember we’re talking very, very thin layers. One of these layers is a carefully formulated white wax which is located over a layer of black paper. When heat is absorbed by the paper it expands – like a sponge – whilst melting the wax. The wax seeps through the black paper, giving the visual colour change from white to black. A red paper can be used to give a white to red colour change. This whole process takes a maximum of about 4 seconds, with that time decreasing if a indicator temperature is exceeded very quickly. All the labels are backed with adhesive and a good seal to the surface is part of ensuring the indicator works well.

The colour change is irreversible; once the change happens, it is permanent. We recommend users to position the indicator label in situ, observe, note the reaction and remove the label when the observation is complete. For some users, that can be a matter of minutes or even seconds, for others it can be months. Removal tends to separate some of the layers, affecting the colour change, and as a result the labels tend not to hold up too well to being removed and stored as permanent records. Customers that need a permanent record should contact us to discuss the options, such as cost-effective printing solutions where we print a card onto which the indicator is placed, allowing data to be recorded alongside the temperature indicator label.

One example of is was a foil backed card that we printed on the paper side with various boxes and data to allow information to be recorded. The temperature sensitive label was then positioned in a prominent location to allow food plant operatives to easily check if the required temperatures had been achieved. The indicator and card combinaton was for use in a food processing plant and was to accompany a cooked meat product on a production line. The manufacturer didn’t like the idea of the card potentially being damaged and consequently retained in the product as a contaminant, so we decided that a foil card would be a good way to rapidly determine any problems. All the cooked meat went through a metal detector at the end of the process and any fragments of card that had come away in the process would be detected and could be removed.  The cards work very well and are retained and stored for validation of quality assurance / control procedures.

The temperature indicating labels react according to the temperature of the surface to which they are applied – that is they react to what they are stuck to, rather than atmospheric / external conditions. It is important to ensure they are placed on a clean, dry surface and we often recommend users to paint a layer of clear epoxy over a label if it is going to be exposed to aggressive conditions.

Storing the indicators in a refrigerator before use ensures a good shelf life and maintains accuracy – it keeps the wax from drying out, which inevitably happens over time. The indicators have a one year shelf life.

Each reaction temperature needs a different wax, and these have been tried and tested over many years to ensure reliability and consistency. One advantage of this is that we have a wide range of temperatures available across a wide range of different labels, though different temperatures can’t be manufactured due to the unique wax formulations required.

One thing we’ve learnt over time is that every application for temperature labels is unique. We pride ourselves on our ability to advise our customers on the best way to use our label products but also on their limitations. We keep our prices very competitive, our minimum order quantities are very small and we offer bulk discounts for large volume orders. 99% of our items are in stock and can ship within 24 hours. Email us with any questions – we’re here to help.

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